Removal
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Do not spill brake fluid on the vehicle; it may damage the paint
if brake fluid does contact the paint, wash it off immediately with
water.
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1. |
Remove the brake fluid fron the clutch master cylinder reservoir
with a syringe.
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|
2. |
Clamp the clutch master cylinder hose(A). If there is no enough
room for clamping, you can also clamp the hose from the brake master
cylinder side.
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3. |
Disconnect the clutch master tube line (B) after removing the
nut on the clutch master cylinder.
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4. |
Remove the ignition lock switch.
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5. |
Remove the clutch pedal assembly mounting nuts (A-2ea,B-1ea).
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6. |
Remove the clutch pedal and the master cylinder assembly together.
Tightening torque :
9.8~14.7 Nm(1.0~1.5 kgf.m, 7.24~10.9 Ib-ft)
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Inspection
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1. |
Disconnect 2P-connector from a ignition lock switch.
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2. |
Disconnect the ignition lock switch. (if you can install a tester
with the switch fixed, this step can be omissible)
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3. |
Check for continuity between terminals. (Refer to the table below)
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| •
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Replace the ignition lock switch if testing the part reveals
continuity that does not follow the table below.
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| •
|
If not, install the ignition lock switch and adjust the
clutch pedal.
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Clutch pedal
position
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Ignition lock
switch
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Continuity
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Released
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Released
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NO
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Pressed
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Pressed
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YES
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Installation
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1. |
Installation is in reverse order of removal.
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• |
The clutch pedal and the clutch master cylinder
are supplied as an assembly.
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|
• |
Inspect the continuity of the ignition lock switch
ane clutch pedal. (Refer to Repair procedure in this
group.)
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|
• |
Perform the bleeding air procedure in the concentric
slave cylinder. (Refer to Repair procedure in this group.)
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|
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Adjustment
Clutch pedal and Ignition lock switch
| •
|
Inspect a ignition lock switch.
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| •
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No gap between a clutch master cylinder pistion and push
rod can cause clutch slip.
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1. |
Remove the ignition lock switch after removing the switch.
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2. |
Press the clutch pedal to the seat ground.
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3. |
Adjust the ignition lock switch position with the pedal a little(23~26mm)
raised.
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4. |
Install the ignition lock switch firmly.
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Hyundai Sonata: Clutch Pedal. Repair procedures
