Hyundai Sonata: Explanation of scheduled maintenance items
Engine oil and filter
The engine oil and filter should be changed at the intervals specified in the maintenance schedule. If the car is being driven in severe conditions, more frequent oil and filter changes are required.
Drive belts
Inspect all drive belts for evidence of cuts, cracks, excessive wear or oil saturation and replace if necessary. Drive belts should be checked periodically for proper tension and adjusted as necessary.
Fuel filter
A clogged filter can limit the speed at which the vehicle may be driven, damage the emission system and cause multiple issues such as hard starting. If an excessive amount of foreign matter accumulates in the fuel tank, the filter may require replacement more frequently.
After installing a new filter, run the engine for several minutes, and check for leaks at the connections. Fuel filters should be installed by an authorized HYUNDAI dealer.
Fuel lines, fuel hoses and connections
Check the fuel lines, fuel hoses and connections for leakage and damage. Have an authorized HYUNDAI dealer replace any damaged or leaking parts immediately.
Vapor hose and fuel filler cap
The vapor hose and fuel filler cap should be inspected at those intervals specified in the maintenance schedule. Make sure that a new vapor hose or fuel filler cap is correctly replaced.
Vacuum crankcase ventilation hoses
Inspect the surface of hoses for evidence of heat and/or mechanical damage. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessive swelling indicate deterioration. Particular attention should be paid to examine those hose surfaces nearest to high heat sources, such as the exhaust manifold.
Inspect the hose routing to assure that the hoses do not come in contact with any heat source, sharp edges or moving component which might cause heat damage or mechanical wear. Inspect all hose connections, such as clamps and couplings, to make sure they are secure, and that no leaks are present. Hoses should be replaced immediately if there is any evidence of deterioration or damage.
Air cleaner filter
A Genuine HYUNDAI air cleaner filter is recommended when the filter is replaced.
Spark plugs
Make sure to install new spark plugs of the correct heat range.
Valve clearance
Inspect excessive valve noise and/or engine vibration and adjust if necessary. An authorized HYUNDAI dealer should perform the operation.
Cooling system
Check cooling system components, such as radiator, coolant reservoir, hoses and connections for leakage and damage. Replace any damaged parts.
Coolant
The coolant should be changed at the intervals specified in the maintenance schedule.
Manual transaxle fluid (if equipped)
Inspect the manual transaxle fluid according to the maintenance schedule.
Automatic transaxle fluid (if equipped)
Automatic transaxle fluid should not be checked under normal usage conditions. But in severe conditions, the fluid should be changed at an authorized HYUNDAI dealer in accordance to the scheduled maintenance at the beginning of this chapter.
✽ NOTICE
Automatic transaxle fluid color is basically red.
As the vehicle is driven, the automatic transaxle fluid will begin to look darker. It is normal condition and you should not judge the need to replace the fluid based upon the changed color.
CAUTION
The use of a non-specified fluid could result in transaxle malfunction and failure.
Use only specified automatic transaxle fluid. (Refer to “Recommended lubricants and capacities” in section 8.)
Brake hoses and lines
Visually check for proper installation, chafing, cracks, deterioration and any leakage. Replace any deteriorated or damaged parts immediately.
Brake/clutch fluid
Check brake fluid level in the brake fluid reservoir. The level should be between “MIN” and “MAX” marks on the side of the reservoir. Use only hydraulic brake fluid conforming to DOT 3 or DOT 4 specification.
Parking brake
Inspect the parking brake system including the parking brake pedal and cables.
Brake discs, pads, calipers and rotors
Check the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage.
Exhaust pipe and muffler
Visually inspect the exhaust pipes, muffler and hangers for cracks, deterioration, or damage. Start the engine and listen carefully for any exhaust gas leakage. Tighten connections or replace parts as necessary.
Suspension mounting bolts
Check the suspension connections for looseness or damage. Retighten to the specified torque.
Steering gear box, linkage & boots/lower arm ball joint
With the vehicle stopped and engine off, check for excessive free-play in the steering wheel.
Check the linkage for bends or damage. Check the dust boots and ball joints for deterioration, cracks, or damage. Replace any damaged parts.
Drive shafts and boots
Check the drive shafts, boots and clamps for cracks, deterioration, or damage. Replace any damaged parts and, if necessary, repack the grease.
Air conditioning refrigerant
Check the air conditioning lines and connections for leakage and damage.
Normal maintenance schedule
The following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all vehicle emission services to protect your warranty. Where both mileage a ...Engine oil
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Fuel Filler Door Open Switch. Repair procedures
Inspection
1.
Remove the switch assembly (A) from the crash pad lower panel.
2.
Disconnect the switch connector.
3 ...
Key operations
(1) Master key (M)
Used to start the engine, lock and unlock the doors, lock and unlock the glove
box, and open the trunk.
(2) Sub key (S)
Used only to start the engine and lock and unlock the do ...
ETC (Electronic Throttle Control) System. Repair procedures
Inspection
Throttle Position Sensor (TPS)
1.
Connect the GDS on the Data Link Connector (DLC).
2.
Start the engine and measure the output v ...