Hyundai Sonata: Crash Pad. Repair procedures - Interior - Body (Interior and Exterior)Hyundai Sonata: Crash Pad. Repair procedures

Replacement

Cluster Replacement
•
When prying with a flat-tip screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
•
Put on gloves to protect your hands.
1.
Using a screwdriver or remover, remove the cluster fascia panel (A).
2.
After loosening the mounting screws, then remove the cluster assembly (A).
3.
Disconnec the connector (A).
4.
Installation is the reverse the removal.
•
Make sure the connectors are connected properly.
Center Facia Panel Replacement
•
When prying with a flat-tip screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
•
Put on gloves to protect your hands.
1.
Using a screwdriver or remover, remove the crash pad garnish (A).
2.
After loosening the mounting screws, then remove the center facia panel (A).
3.
Disconnect the connector (A) and hose (B).
4.
Installation is the reverse the removal.
•
Make sure the connector is connected properly.
Lower Panel Replacement
1.
Remove the crash pad garnish.
2.
Using a screwdriver or remover, remove the crash pad side cover (A).
3.
After loosening the crash pad lower panel mounting screws, then remove the lower panel (A).
4.
Disconnect the connector (A).
5.
Disconnect the connector (A) and diagnosis connector (B).
6.
After loosening the mounting bolts and nut, then remove the reinforcing panel (A).
7.
Installation is the reverse of removal.
•
Make sure the connector is connected properly.
Audio Assembly Replacement
1.
Remove the crash pad garnish.
2.
Remove the center facia panel.
3.
After loosening the audio assembly mounting screws, then remove the audio assembly (A).
4.
Disconnect the connectors (B).
5.
Installation is the reverse of removal.
•
Make sure the connector is plugged in properly.
Glove Box Replacement
1.
Remove the crash pad garnish.
2.
Remove the center facia panel.
3.
Using a screwdriver or remover, remove the crash pad side cover (A).
4.
Disconnect the guide (B) from the glove box (A).
5.
Disconnect the pin (A) and then remove the glove box (B).
6.
Remove the glove box lower panel (A).
7.
Disconnect the connector (B).
8.
After loosening the mounting screws and nuts, then remove the glove box housing (A).
9.
Installation is the reverse of removal.
•
Make sure the connector is plugged in properly.
Shroud Replacement
1.
After loosening the mounting screws, then remove the shroud assembly (A).
2.
Installation is the reverse of removal.
Crash Pad Center Lower Tray Replacement
•
When prying with a flat-tip screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
•
Put on gloves to protect your hands.
1.
Remove the crash pad garnish.
2.
Remove the center facia panel.
3.
After loosening the mounting screws, then remove the crash pad center lower tray (A).
4.
Installation is the reverse of removal.
Crash Pad Side Cover Replacement
•
When prying with a flat-tip screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
•
Put on gloves to protect your hands.
1.
Remove the crash pad side cover (A).
[Driver's]

[Passenger's]
2.
Installation is the reverse of removal.
Crash Pad Replacement
•
When prying with a flat-tip screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
•
Put on gloves to protect your hands.
1.
Remove the following items:
A.
Front seat (Refer to the BD group - "Front Seat")
B.
Front pillar trim
(Refer to the BD group - "Interior Trim")
C.
Floor console (Refer to the BD group - "Console")
D.
Center facia panel
E.
Cluster assembly
F.
Audio assembly
G.
Glove box & Glove box housing
H.
Crash pad side cover
I.
Steering column
(Refer to the ST group - "Steering Column and Shaft")
2.
Using a screwdriver or remover, remove the center speaker grill (A).
3.
After loosening the mounting screws, then remove the center speaker (A).
4.
Disconnect the connector (B)..
5.
After loosening the mounting screw, then remove the air duct (A).
6.
Using a screwdriver or remover, remove the start / stop putton (A).
7.
Disconnect the start / stop button connector (B).
8.
Disconnect the passenger`s airbag connector (A).
9.
Loosen the mounting bolts.
10.
After loosening the mounting screws, then remove key set bezel (A).
11.
Using a screwdriver or remover, remove the photo sensor (A).
12.
Disconnect the photo sensor connector (B).
13.
After loosening the mounting bolts and nuts, then remove the crash pad (A).
14.
Installation is the reverse of removal.
•
Make sure the crash pad fits onto the guide pins correctly.
•
Before tightening the bolts, make sure the crash pad wire harnesses are not pinched.
•
Make sure the connectors are plugged in properly, and the antenna lead is connected properly.
•
Enter the anti- theft code for the radio, then enter the customer`s radio station presets.
Cowl Cross Bar Assembly Replacement
1.
Remove the following items :
A.
Front seat (Refer to the BD group - "Front Seat")
A.
Floor console (Refer to the BD group - "Console")
A.
Main crash pad
2.
Disconnect the blower unit connectors.
(Refer to the HA group - "Air conditioning system, Heater, Blower")
3.
Disconnect the wiring connectors.
[Driver's]

[passenger's]
4.
After loosening the mounting bolts, then remove the air duct (A).
5.
Disconnect the airbag connectors (A) mounting wiring clips.
6.
Disconnect the connectors (A) mounting clips.
7.
Remove the cowl top cover.
(Refer to the BD group - "Cowl Top Cover")
8.
Loosen the mounting bolts.
9.
After loosening the mounting bolts and nuts, then remove the cowl cross bar (A).
10.
Installation is the reverse of removal.
•
Put on gloves to protect your hands.
•
Make sure the connectors are plugged in properly.

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