Hyundai Sonata: Front Door. Repair procedures

Hyundai Sonata YF 2011-2014 Service Manual / Body (Interior and Exterior) / Exterior / Front Door. Repair procedures

Replacements

Door Trim Replacement

•	Be careful not to scratch the door trim and other parts.

•	Put on gloves to protect your hands.

1.	Using a screwdriver or remover, remove the quadrant inner cover (A).

2.	Remove the inside handle cover (A).

3.	After loosening the mounting screws, then remove the front door trim (A).

4.	Remove the inside handle cage (A).

5.	Disconnect the connectors (A), and then removing the front door trim.

Installation is the reverse of removal.

•	Make sure connectors are connected properly and each rod is connected securely.

•	Make sure the door locks/unlocks and opens/closes properly.

Inside Handle Replacement

1.	Remove the front door trim

2.	After loosening the mounting screws, then remove the inside handle (A).

3.	Installation is the reverse of removal.

Glass Replacement

1.	Remove the front door trim.

2.	Remove the front door belt inside weatherstrip (A).

Remove the glass mounting hole plug (A).

•	Using the door switch to align the mounting hole with the hole on the door glass.

•	If it is impossible, align the hole by hand after removing the motor.

•	Be careful not to drop to glass and scratch the glass surface.

Carefully adjust the glass (B) until you can see the bolts, then loosen them. Separate the glass from the glass run and carefully pull the glass out through the window slot.

Tightening torque :

3.9 ~ 2.9 N.m (0.4 ~ 1.2 kgf.m, 11.8 ~ 8.7 lb-ft)

Installation is the reverse of removal.

•	Roll the glass up and down to see if it move freely without binding.

•	Adjust glass position as needed.

Speaker Replacement

1.	Remove the front door trim.

2.	After loosening the mounting screws, then remove the speaker (B).

3.	Disconnect the speaker connector (A).

Installation is the reverse of removal.

•	Make sure connectors are plugged in properly.

Power Window Motor Replacement

1.	Remove the front door trim.

2.	Disconnect the power window motor connector (A).

3.	After loosening the mounting screws, then remove the power window motor (B).

Installation is the reverse of removal.

•	Grease should be applied to areas where there is rotational parts and springs.

•	Roll the glass up and down to see if it move freely without binding.

Door Module Assembly Replacement

Remove the following parts:

Door trim

B.	Window glass

C.	Outside handle

2.	Loosen the mounting screw (A).

After loosening the door module mounting bolts, then remove the door module (A).

Tightening torque:

6.9~10.8 N.m (0.7~1.1 kgf.m, 5.1~8.0 lb-ft)

4.	Disconnect the connectors (A) and door module wiring harness (B).

Installation is the reverse of removal.

•	The area of whole parts should be applied with sufficient grease.

•	Make sure connectors are connected properly and each rod is connected securely.

•	Make sure the door locks/unlocks and opens/closes properly.

Outside Handle Replacement

After loosening the mounting bolt, then remove the outside handle cover (A).

Tightening torque:

0.7~0.5 N.m (0.07~0.1 kgf.m, 1.0~0.7 lb-ft)

2.	Remove the outside handle (A) by sliding it rearward.

3.	Disconnect the connector (A).

Installation is the reverse of removal.

•	Make sure the door locks/unlocks and opens/closes properly.

Door Weatherstrip Replacement

1.	Loosen the checker mounting bolts.

2.	Detach the clips, then remove the weatherstrip (A).

3.	Installation is the reverse of removal.

Adjustment

Glass Adjustment

•	Check the glass run channel for damage or deterioration, and replace them as needed.

Remove the following parts:

A.	Door trim.

B.	Quadrant inner cover.

2.	Carefully move the glass (A) until the glass mounting bolts are visible, then loosen them.

3.	Check that the glass moves smoothly.

4.	Raise the glass fully, and check for gaps. Check that the glass contacts the glass run channel evenly.

Door Position Adjustment

•	After installing the door, check for a flush fit with the body, then check for equal gaps between the front, rear, and bottom, door edges and the body. Check that the door and body edges are parallel. Before adjusting, replace the mounting bolts.

1.	Place the vehicle on a firm, level surface when adjusting the doors.

2.	Check that the door and body edges are parallel.

Adjust at the hinges (A):

A.	Loosen the door mounting bolts slightly, and move the door in or out until it aligns flush with the body.

B.	Loosen the hinge mounting bolts slightly, and move the door backward or forword, up or down as necessary to equalize the gaps.

C.	Place a shop towel on the jack to prevent damage to the door when adjusting the door.

Tightening torque:

(B): 21.6 ~ 26.5 N.m (2.2 ~ 2.7 kgf.m, 15.9 ~ 19.5 lb-ft)

(C): 34.3 ~ 41.2 N.m (3.5 ~ 4.2 kgf.m, 25.3 ~ 30.4 lb-ft)

4.	Grease the pivot portions of the hinges indicated.

5.	Check for water leaks.

Door Striker Adjustment

Make sure the door latches securely without slamming it. If necessary adjust the striker (A): The striker nuts are fixed. The striker can be fine adjusted up or down, and in or out.

Loosen the screws (B) just enough for the striker to move.

Tightening torque:

(B): 16.7 ~ 21.6 N.m (1.7 ~ 2.2 kgf.m, 12.3 ~ 15.9 lb-ft)

2.	Tap on the striker with a plastic hammer to adjust the striker. The striker will not move much, but will give some adjustment.

3.	Hold the outer handle out, and push the door against the body to be sure the striker allows a flush fit. If the door latches properly, tighten the screws and recheck.

Front Door. Components and Components Location

Components 1. Door module 2. Window glass 3. Outside handle 4. Outside handle cover 5. Door lock assembly 6.Door handle pad 7. Door panel 8. Door chec ...

Rear Door. Components and Components Location

Components 1. Door module 2. Window glass 3. Outside handle 4.Outside handle cover 5.Door handle pad 6. Door checker 7. Door speaker 8.Hole plug ...