Removal
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Put on gloves to protect your hands.
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Take care not to body surface and other parts.
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1. |
Remove the following parts
| A. |
Rear seat assembly
(Refer to the BD group - "Rear Seat")
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| B. |
Rear pillar trim
(Refer to the BD group - "Interior Trim")
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2. |
Loosen the quarter fixed glass (A) mounting nut.
Tightening torque :
3.9 ~ 4.4 N.m (0.4 ~ 0.45 kgf.m, 2.9 ~ 3.3 lb-ft)
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3. |
Cut out the sealant using the sealant cutting tool [09861-31100].
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• |
Do not scrape down to the painted surface of the
body; damaged paint will interfere with proper bonding.
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• |
Remove the rubber dam and fastereners from the
body.
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• |
Mask off surrounding surfaces before painting.
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4. |
Remove the quarter fixed glass.
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Installation
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1. |
With a putt knife, scrape the old adhesive smooth to a thickness
of about 2mm (0.08 in.) on the bonding surface around the entire quarter
fixed glass flange.
| A. |
Do not scrape down to the painted surface of the body;
damaged paint will interfere with proper bonding.
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| B. |
Mask off surrounding surfaces before painting.
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| C. |
Remove the fasteners from the body.
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2. |
Clean the body bonding surface with a sponge dampened in alcohol.
After cleaning, keep oil, grease and water from getting on the surface.
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3. |
With a sponge, apply a light coat of glass primer along the edge
of the quarter fixed glass as shown, then lightly wipe it off with gauze
or cheese cloth :
| A. |
Do not apply body primer to the quarter fixed glass, and
do not get body and glass primer sponges mixed up.
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| B. |
Never touch the primed surfaces with your hands. If you
do, the adhesive may not bond to the quarter fixed glass properly,
causing a leak after the quarter fixed glass in installed.
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| C. |
Keep water, dust, and abrasive materials away from the
primed surface.
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4. |
With a sponge, apply a light coat of body primer to the original
adhesive remaining around the flange. Let the body primer dry for at
least 10 minutes.
| A. |
Do not apply glass primer to the body, and be careful
not to mix up glass and body primer sponges.
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| B. |
Never touch the primed surfaces with your hands.
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5. |
Pack adhesive into the cartridge without air pockets to ensure
continuous delivery. Put the cartridge in a caulking gun, and run a
bead of sealant around the edge of the quarter fixed glass (A) as shown.
Apply the adhesive within 30 minutes after applying the glass primer.
Make a slightly thicker bead at each corner.
Tightening torque :
3.9 ~ 4.4 N.m (0.4 ~ 0.45 kgf.m, 2.9 ~ 3.3 lb-ft)
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6. |
Install the quarter fixed glass.
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7. |
Let the adhesive dry for at least one hour, then spray water over
the roof and check for leaks. If a leak occurs, let it dry, then seal
with sealant :
| A. |
Let the vehicle stand for at least four hours after windshield
installation. If the vehicle must be driven within 4 hours,
it must be driven slowly.
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8. |
Reinstall all remaining removed parts.
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9. |
Installation the following items.
| A. |
Rear seat assembly
(Refer to the BD - "Rear Seat")
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| B. |
Rear pillar trim (Refer to the BD - "Interior Trim")
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Replacement
Removal
•
Put on gloves to protect your hands.
•
...
Removal
•
Put on gloves to protect your hands.
•
...
Hyundai Sonata: Quarter Fixed Glass. Repair procedures
Windshield Glass. Repair procedures
Rear Window Glass. Repair procedures