Hyundai Sonata: Quarter Fixed Glass. Repair procedures - Interior - Body (Interior and Exterior)Hyundai Sonata: Quarter Fixed Glass. Repair procedures

Removal

•
Put on gloves to protect your hands.
•
Take care not to body surface and other parts.
1.
Remove the following parts
A.
Rear seat assembly
(Refer to the BD group - "Rear Seat")
B.
Rear pillar trim
(Refer to the BD group - "Interior Trim")
2.
Loosen the quarter fixed glass (A) mounting nut.
Tightening torque :
3.9 ~ 4.4 N.m (0.4 ~ 0.45 kgf.m, 2.9 ~ 3.3 lb-ft)

3.
Cut out the sealant using the sealant cutting tool [09861-31100].
•
Do not scrape down to the painted surface of the body; damaged paint will interfere with proper bonding.
•
Remove the rubber dam and fastereners from the body.
•
Mask off surrounding surfaces before painting.
4.
Remove the quarter fixed glass.

Installation

1.
With a putt knife, scrape the old adhesive smooth to a thickness of about 2mm (0.08 in.) on the bonding surface around the entire quarter fixed glass flange.
A.
Do not scrape down to the painted surface of the body; damaged paint will interfere with proper bonding.
B.
Mask off surrounding surfaces before painting.
C.
Remove the fasteners from the body.
2.
Clean the body bonding surface with a sponge dampened in alcohol. After cleaning, keep oil, grease and water from getting on the surface.
3.
With a sponge, apply a light coat of glass primer along the edge of the quarter fixed glass as shown, then lightly wipe it off with gauze or cheese cloth :
A.
Do not apply body primer to the quarter fixed glass, and do not get body and glass primer sponges mixed up.
B.
Never touch the primed surfaces with your hands. If you do, the adhesive may not bond to the quarter fixed glass properly, causing a leak after the quarter fixed glass in installed.
C.
Keep water, dust, and abrasive materials away from the primed surface.
4.
With a sponge, apply a light coat of body primer to the original adhesive remaining around the flange. Let the body primer dry for at least 10 minutes.
A.
Do not apply glass primer to the body, and be careful not to mix up glass and body primer sponges.
B.
Never touch the primed surfaces with your hands.
5.
Pack adhesive into the cartridge without air pockets to ensure continuous delivery. Put the cartridge in a caulking gun, and run a bead of sealant around the edge of the quarter fixed glass (A) as shown. Apply the adhesive within 30 minutes after applying the glass primer. Make a slightly thicker bead at each corner.
Tightening torque :
3.9 ~ 4.4 N.m (0.4 ~ 0.45 kgf.m, 2.9 ~ 3.3 lb-ft)

6.
Install the quarter fixed glass.
7.
Let the adhesive dry for at least one hour, then spray water over the roof and check for leaks. If a leak occurs, let it dry, then seal with sealant :
A.
Let the vehicle stand for at least four hours after windshield installation. If the vehicle must be driven within 4 hours, it must be driven slowly.
8.
Reinstall all remaining removed parts.
9.
Installation the following items.
A.
Rear seat assembly
(Refer to the BD - "Rear Seat")
B.
Rear pillar trim (Refer to the BD - "Interior Trim")

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